Electro-Hydraulics in Automotive Systems: Principles, Design, and Troubleshooting
This 5-day comprehensive course is designed to equip participants with the knowledge and skills needed to understand, design, and troubleshoot electro-hydraulic systems in automotive applications.
Description
This 5-day comprehensive course is designed to equip participants with the knowledge and skills needed to understand, design, and troubleshoot electro-hydraulic systems in automotive applications. The course will cover fundamental topics, including basic principles of electro-hydraulics, electricity, and electrical circuits. Participants will also learn about control mechanisms such as relays, valves, switches, and system symbols.
In addition, the course will include practical hands-on exercises where participants will build, test, and troubleshoot electro-hydraulic systems on a simulated training workstation. The goal is to provide a solid foundation in electro-hydraulics while offering practical knowledge that is applicable in the field.
Who is this Training Course for?
- Automotive engineers and technicians involved in vehicle systems design and maintenance.
- Maintenance personnel and mechanical technicians working with hydraulic and electro-hydraulic systems in vehicles.
- Individuals with a background in automotive systems who want to specialize in electro-hydraulics.
- Technical managers and supervisors seeking to enhance their understanding of automotive electro-hydraulics for operational efficiency.
- Recent graduates in mechanical, electrical, or automotive engineering looking to gain practical knowledge in electro-hydraulics.
Course Objectives
- Understand the basic principles of electro-hydraulics and their role in automotive systems.
- Identify and apply the concepts of basic electricity and electrical circuits relevant to electro-hydraulic systems.
- Measure and interpret current and voltage within electro-hydraulic systems.
- Explain and implement electrical valve control, including the use of push buttons, relays, latching, pressure, and proximity switches.
- Recognize and use electro-hydraulic symbols for system design and troubleshooting.
- Design, build, and troubleshoot electro-hydraulic systems using simulated training workstations.
- Conduct practical exercises to reinforce theoretical learning, with a focus on real-world applications.
The Course Content
Day 1: Introduction to Electro-Hydraulics & Basic Electrical Principles
Overview:
- Introduction to electro-hydraulic systems and their role in modern vehicles.
- Basic principles of hydraulics and electro-hydraulics.
- Overview of automotive applications (power steering, braking, transmissions).
Topics Covered:
- Basic Principles of Electro-Hydraulics.
- Introduction to Basic Electricity.
- Overview of Electrical Circuits in Automotive Systems.
- Measurement of Voltage and Current in Electrical Circuits.
Practical Exercise:
- Identifying electrical and hydraulic components in electro-hydraulic systems.
Day 2: Electrical Valve Control Mechanisms
Overview:
- Deep dive into valve control mechanisms using electrical components.
- Understanding switches, relays, and buttons in controlling fluid flow.
Topics Covered:
- Electrical Valve Control.
- Use of Push Buttons, Relays, and Latching Circuits.
- Pressure and Proximity Switches: Working Principles & Applications.
Practical Exercise:
- Wiring and controlling a valve system using relays, push buttons, and switches.
Day 3: Electro-Hydraulic Equipment & System Symbols
Overview:
- Introduction to various electro-hydraulic equipment used in vehicles.
- Understanding and interpreting electro-hydraulic symbols in schematics and system designs.
Topics Covered:
- Overview of Electro-Hydraulic Equipment (actuators, pumps, valves, controllers).
- Reading and Interpreting Electro-Hydraulic Symbols.
- Designing Basic Electro-Hydraulic Circuits.
Practical Exercise:
- Building a basic electro-hydraulic circuit on a training workstation.
Day 4: System Design and Build
Overview:
- Focusing on designing and constructing complete electro-hydraulic systems.
- Hands-on approach to assembling electro-hydraulic circuits and systems.
Topics Covered:
- Design of Electro-Hydraulic Systems.
- Building Electro-Hydraulic Systems from Schematics.
- Testing and Fine-tuning System Performance.
Practical Exercise:
- Designing and building an operational electro-hydraulic system on a training workstation.
Day 5: Troubleshooting & Final Exercises
Overview:
- Techniques for diagnosing and troubleshooting electro-hydraulic systems.
- Review of all practical exercises and final assessment of skills.
Topics Covered:
- Troubleshooting Common Issues in Electro-Hydraulic Systems.
- Diagnostic Tools and Techniques.
- Review of Key Concepts from Previous Days.
Practical Exercise:
- Performing troubleshooting exercises on faulty electro-hydraulic systems.
- Final assessment: Design, build, and troubleshoot an electro-hydraulic system.
Course Conclusion:
- Review of key learnings.
- Feedback and Q&A session.
Certification of Completion for successful participants